Mixers
Our extensive range of Mixers and Agitators:
- Level of finish: Sanitary
- IEC Anchor flange
- Coaxial gears gearbox
- Interchangeable agitation components
- Easy assembly /dismantling
Code: Lateral agitator: Lecore/LMRE
Side Entry Mixers (Lecore and LMRE lateral agitators) are highly suitable for maintaining and mixing products stored in medium and large volume tanks.
The design of the LECOR and LMRE allows a high level of homogenisation of the mixture, which is why they are extensively used in the foodstuff industry, especially in the dairy sector.
Characteristics
- DIN 2576 anchor flange
- Level of finish: Foodstuff / Sanitary
- Gearbox with high-performance helicoidal gears
- Single mechanical seal sealing system
- GAMMA/MARINE propeller
- Simplicity of parts
For information on materials, options and dimensions contact our sales team on 0113 252 6712
- Low-pressure sealing systems with lip seal or stuffing box
- High pressure or vacuum sealing systems with mechanical seal: single, dry turn or dual cartridge
- Specific sealing system in accordance with the application:
- Single mechanical seal, dry turn or dual cartridge
- Level of finish: industrial / foodstuff / Sanitary
- Anchor flange: square / DIN 2576 / IEC type
- Parallel geared motor
- Interchangeability of agitator components
- Parts in contact with the product is Stainless Steel AISI 316L
- Parts not in contact with product is Stainless Steel AIS 304L, Carbon steel or others
- Speed control of mixing elements
- Temp monitoring & control
- Tank pressure monitoring & control
- Feed and supply pump control
- CIP Control
- Automated valve sequencing
For more information on hygienic mixers contact us on +44(0)113 252 6712
Primix offers static hygienic mixers and heat exchangers solutions for mixing, cooling, frothing, dispersion and pasteurisation of foods and beverages.
Within the food industry aspects as CIP cleaning, smooth and / or polished surfaces and sanitary fittings, are of importance. Reality has shown that by applying static mixing elements and by the achieved increased product velocity alongside the inner wall of the tube, the applied mixing element with respect to an empty tube after CIP Cleaning, provides a considerably cleaner result. The subsequently measured bacterial count is minuscule.
In-line mixers introduce or remove heat from a product stream without the need for plate heat exchangers (which cannot work on high viscosity products and are difficult to clean) or excessively long shell and tube units.
- The mixing elements are fully welded and electro-polished making them the cleanest available
- Tailor made units
- Supplied with or without heating/cooling jackets
- Can have up to 4 injectors in a single housing
- Intelligent design and pulse free flow allow us to make shorter mixers, minimising waste
For more information on application click here
Characteristics
- Single or Dual cartridge mechanical seal
- Adjustable head and propeller configuration
- DIN 11851 connections
- Adjustable discharge direction
- High degree of hygiene
- External protection against environmental oxidation
In line mixers provide high emulsion grades and are able to pump the product thanks to their slotted head and propeller design. These mixers achieve a completely homogenised , lump-free product and prevent oxidation. With the careful treatment they provide, they are highly recommended for handling and decanting already homogenised products, thanks to their ability to maintain the properties of the product whilst pumping.
The EML mixer is designed for optimal hygiene and straightforward maintenance. the head configuration changes in accordance with the kind of product and its requirements, with sieved, slotted and perforated configurations available.
EMLT inline mixers have multi-slotted heads designed specifically for each application, given the influence of the different products on the performance of the equipment. EMLT mixers can provide the highest levels of homogenisation in products with high viscosity, distant densities or which are difficult to mix, avoiding phase separation.
EML and EMLT inline mixers are widely used in:
- Dissolutions, dispersions or mixing of solids (powders of crystals) in liquids
- Emulsion, dilutions or liquids mixing
- Milling
- Mixing gases with liquids
For product datasheet please contact our sales team on +44 (0)113 252 6712 or email: sales@hpeprocess.com
Characteristics
- Anchor flange DIN 2576
- Adjustable head and propeller configuration
- High degree of hygiene
- Interchangeable heads
Vertical Mixers provide shear rates in emulsions and dispersions due to their head and turbine design. The vertical mixer produces a completely homogenised product, without lumps, in medium (5000 litres) and small volume applications. Furthermore, because of the careful treatment they provide, these mixers are very useful for keeping the compound properties of products which are already homogenised.
Moreover, with the EM design, the maintenance tasks are eased and the highest hygiene conditions ensured. The head configuration changes in accordance with the kind of product and its requirements, with sieved, slotted and perforated configurations available. These features mean EM Mixers can reduce particle size, destroy coagulations and quickly dissolve solids in liquids. Some vertical mixer applications are:
- Emulsion of products in the food, cosmetic and pharmaceutical industries (mayonnaise, creams, sauces, etc)
- Dissolution of sugars, sales, resins, gases etc
- Suspensions, dispersions and dilutions
- Mixing of solids (powder or crystals) in liquids
- Homogenisations
For product datasheet please contact our sales team on +44 (0)113 252 6712 or email: sales@hpeprocess.com
Characteristics
- DIN 2576 PN10 Anchor flange
- Adjustable head and turbine design
- High degree of hygiene
- Interchangeable heads: slotted, sieved or perforated
- Easy assembly / dismounting
- Double mechanical seal
The bottom entry mixers which meet all requirements in product dispersing, mixing, homogenising, and crushing processes.
The EMF mixers are installed in the bottom of the vessel and carry out highly efficient dissolving of the heaviest particles of the product. When turning, the turbine generates the suction required to draw the fluid towards the centre of the headpiece, where centrifugal force directs it toward the outside of the rotor. Once the space between the turbine and the stator is reached, the product is subjected to high pressure which leads to crushing. It then passes through the high turning speed headpiece orifices, generating a very high shearing strain which leads to dispersion, emulsification and homogenisation of the mix, as this process is repeated continuously.
The high level of shearing combined with the different types of headpieces (perforated, slotted, or sieved), generates the ideal particle size for stable emulsions and homogeneous mixes. These units can be used in an agitator system fitted with an anchor impeller for high viscosity products, or can work alone if the product has low viscosity. All these features make these units essential in sectors as demanding as the food, pharmaceutical and cosmetic industries.
For more information on lead times call +44 (0)113 252 6712 or email sales@hpeprocess.com
Characteristics
- Dual Cartridge Mechanical seal
- High degree of hygiene
- Quick dismantling with CLAMP connections
- Manual butterfly valve
- External protection against environmental oxidation
- Assembled over a transportable table
- Mechanical seal cooling system through thermosiphon vessel
- Control Panel
- Level of finish: matte exterior (sandblasted) / inner polish (chemical polished + brushed)
Solid -liquid emulsifiers EMTE with its rotor stator system optimised design altogether with its suction system, give homogenous mixtures of liquids with powders and granulated products. the simplicity of the parts and the connections ensure highly hygienic operation conditions.
The operating principle of this system is found in the suction generated by the quick circulation of the fluid through the feeder thank to the ventury effect, making powder suction easier. The mix enters the central part of the impeller and once inside, is dispersed through the diffuser orifices, where it is crushed and dispersed to obtain a completely homogeneous product. This way, the dissolution procedure is optimised achieving homogenous product with or without product recirculation.
Once it has been completely homogenised by rotor-stator system, the reverse turbine impeller provides the impulsion pressure necessary to pump the product towards the next unit, and also generates the suction necessary during operation.
The solid incorporation system prevents product moistening, thickening and solidification, thus avoiding any operation problems resulting from the appearance of agglomerations in the load.
Their performance makes them ideal for working with food, cosmetics and pharmaceutical industries. Some examples of operations where EMTE mixers are used are as follows:
- Dissolving of sugar in food (wine, syrup, condensed milk, ice cream etc)
- Preparation / reconstitution of powdered milk
- Brine preparation
- Syrup production
- Dissolving of bentonites, tannins, thickeners, active carbon etc
- Incorporation of additives, colourants, flavourers, agrochemical products, lime etc
Characteristics
- Single Mechanical Seal S/S/EPDM
- Level of finish: Sanitary
- High hygiene degree
- Quick dismantling with clamp connections
- Manual butterfly valve
- External protection against environmental oxidation
Solid Liquid Mixers EMTB, with the optimised design of the blade and suction system, produce completely homogenised mixtures of powders or granulated products with liquids. The simplicity of the parts and the connections system facilitate maintenance tasks and ensure highly hygienic operation conditions.
The main fluid is pumped and carried through the mixing chamber, creating the suction required in order to add the solid, which is mixed violently to produce dissolution. Once all the powder is added, the regulation valve is closed and, after several circulations, a completely homogenised mixture is obtained. This solid incorporation system prevents product moistening, thickening and solidification, thus avoiding any operation problems resulting from appearance of agglomerations in the load.
EMTB performance makes them ideal for working in the food, cosmetic, and pharmaceutical industries. Some examples of operations where EMTB mixers are used as follows:
- Brine preparation
- Reconstitution of powdered milk
- Syrup production
- Dissolution of bentonite, thickeners, sugar etc
- Incorporation of preservatives, additives, agrochemical products, lime etc